Energy-saving Devices Made from Discarded Toners

Discarded and used printer toners often end up in landfills as electronic waste. They release toxic chemicals that pollute the environment and cause health hazards. Researchers at the Karaikadu– based CSIR-Central Electrochemical Research Institute have found a method to extract useful nanocomposites from used toner residue.

The composite shows potential use in energy storage devices such as batteries and supercapacitors, paving the way for generating wealth from waste. A laboratory-scale capacitor made from the reused toner powder displayed almost six times higher specific capacitance than the conventional graphite carbon-based supercapacitors.

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A typical discarded empty printer cartridge contains nearly 8% of unused residual toner powder material comprising mainly of polymers, iron oxides and carbon block.

Researchers employed a single step thermal carbonisation conversion technique to extract nanocomposites from the leftover powder. The heating process gave rise to crystalline structures of iron oxide nanoparticles embedded in the carbon matrix.

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“Using field emission scanning microscopy and x-ray diffraction, we observed that on heating, the 2-5 micron size toner powder consisted of a few nanoscale particles of ferrous compounds. The styrene acrylate-based copolymer had thermally decomposed into carbon-based materials with uniformly distributed carbon, oxygen and iron molecules over the surface,” explained Dr Sathish Marappan, lead researcher of the study, while speaking to India Science Wire.

It was noted that the optimum temperature for deriving the nanocomposite was 300 degrees C since carbon starts decomposing at higher temperatures. By using cyclic voltammetry and electrochemical impedance spectroscopy, researchers found that the composite exhibited a high capacitance and could be used in energy storage devices such as supercapacitors.

The material was then subjected to rapid charging-discharging cycles to test its long term stability. It was found that the nanocomposite could retain 87% of its capacitance and maintained a charge current efficiency of 99.8% for 20000 such cycles.

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The high performance was due to the dual advantage of the electrochemical double-layer capacitance contributed by carbon and pseudocapacitance from the metal oxide of the nanocomposite, according to Dr Marappan.

The team has fabricated a supercapacitor and demonstrated the high energy storing capacity of the material. It is now taking the research forward to scale-up the process, into a safe industrial procedure after minimising any toxic emissions that may arise during the synthesis.

The team included Subramani Kaipannan, Kaviarasan Govindarajan, Santhoshkumar Sundaramoorthy and Sathish Marappan. The results have been published in the journal ACS Omega.

Read the full study here: Waste Toner-Derived Carbon/Fe3O4 Nanocomposite for HighPerformance Supercapacitor

(Originally published by

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